How to make PVC sheet? How can I start the production? What raw materials to use? If such questions are turning your mind, then this is the right passage for you.
PVC marble sheet production line:
Marble look PVC sheet extrusion line is used to make PVC imitation marble sheet with 1220mm width and 3-5mm thickness.
PVC imitating marble sheet extrusion line has a compact structure and superior performance.
It uses 38CrMoAIA high-quality alloy steel with a double metal coating on the surface.
And the board is made up of PVC powder and Caco3 powder, the ratio is 1:2.5, so the cost is much lower than real marble board.
1. SRL-Z500/1000 hot-cooling mixer
—capacity 500-700KG/H
—driven by 75KW XIMO motor
—adjusted by ABB inverter
—self-friction & electric heating for hot mixer, water cooling for cooling mixer
—tank wall made by 8mm thickness stainless steel
2. Conical double screw extruder with screw loader
—Benk’s conical double screw extruder equipped with parallel twin screw feeder, avoiding the PVC powder material block
—Screw feeder equipped with limit switch used to guarantee the material loading equally continuously or equipped with vacuum loader, helping solve PVC powder dust problem for clients.
—Screw barrel and barrel designed with special mixing function and high plasticizing capacity also optimized and designed with high-performance alloy steel.
The machine has uniform plasticization, stable extrusion, high output and long service life.
—The screw core cooling adopts an automatic temperature control oil thermostat system to make the material reach a good plasticizing state, and the vacuum venting screw barrel is used to fully volatilize the moisture in the material to ensure product quality.
3. extrusion and forming mould
It adopts Siemens motor drive, frequency control, large amount of extrusion and high efficiency.
After extruding the sheet, it is hot-coated with PVC film and finally irradiated by UV mirror.
There is no drop of glue in the production process.
4.three rollers
5.cutter
Crusher (crushing the edge of board trimmed) → Miller (milling the scraps into powder) → 500/1000 Mixer (mixing the main materials and additives) → Auto loader→ conical double Screw Extruder → Mould → Lamination unit → Three-calendar unit → Cooling Bracket → Haul-off Machine → Edge Cutting → Transversal Cutter → Stacker → UV coating machine(choose need or not) →final PVC marble sheet
1.flame retardant,
2.anti-corrosion
3.light weight
4.water-proof
5.stable quality, low cost
6.surface hardness can be up to 3 h to 6 h, resistant to pressure
7.with many colors on surface, better decorative effect
8.easy to transport, easy installation, renewable
main extruder and motor | SJZ80/156 conical double screw extruder 75kw |
board size | 2440mm long, 1220mm wide, 1-8mm thickness |
output | 350KG/H |
inverter | ABB |
haul-off | 2 roller haul-off 4kw |
cutter | 2.2kw feeding motor 1.5kw |
cooling roller | stainless steel |
installation power | 195KW |
installation size | 22X4X3.5M |
Miller | SMF400 |
Crusher | PC800 |
Mixing unit | SRL-Z800/2500 |
Automatic vacuum feeding system | 1000L |
PVC Imitation Marble Sheet Extrusion Line Application
The application prospect of PVC imitation marble sheets is very promising. PVC marble sheet is popularly used for indoor decoration. It is suitable for movable plank houses, factories, shopping malls, homes, offices, and other occasions.
It has marble, carpet, stones, natural scenery, stereo design on the surface. And the product has marble pattern, granite pattern, imitation wood grain, rationale pattern, solid color semipermeable heart, and other patterns.
As we are rated producers technology for PVC marble sheet manufacturers in China we can offer different configurations according to the client’s requirements. PVC marble sheet-making machine price may vary according to its capacity, size, speed, and others. We are happy to consult and lead through the whole process of your fruitful business setup. Contact us 24/7. We are here to help you.
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PVC Imitation Marble Sheet Extrusion Line Main parameters:
Main extruder and motor | SJZ80/156 conical double screw extruder 75kw |
board size | 2440mm long, 1220mm wide, 1-8mm thickness |
output | 350KG/H |
inverter | ABB |
haul-off | 2 roller haul-off 4kw |
cutter | 2.2kw feeding motor 1.5kw |
cooling roller | stainless steel |
installation power | 195KW |
installation size | 22X4X3.5M |
PVC Imitation Marble Sheet Extrusion Line Auxiliary machinery
Miller | SMF400 |
Crusher | PC800 |
Mixing unit | SRL-Z800/2500 |
Automatic vacuum feeding system | 1000L |