This production line can make Polystyrene Foamed Skirting Profile, Polystyrene Foamed Picture Frame, Mirror Frame, and other interior decoration which can replace the traditional wooden frame profiles, the costs are much lower and the quality is much better than wooden profiles. The main raw materials are recycled PS mixed with little some other additives in different formulas, which can get profiles with different qualities for various application
1-Main Extruder—feed inner layer materials (foam additives + formula)
2-Side Extruder—feed outer layer material (PS)
3-Co-extrusion Mould Head + Mould (with embossing wheel and foil rubber)
4-Specialized Water Tank
5-Haul-off Machine
6-Hot Stamping Machine + Embossing Machine
7-Cutter with stacker machine
8-SHR High-speed Mixer
Raw material + additive → mixing → vacuum feeding machine → hopper dryer → main SJ series single screw extruder+ auxiliary SJ series single screw extruder → SJ45/28 Co-extrusion Mould→ Specialized Water Tank →Hot stamping machine+ Embossing part →2 claw haul off machine → cutting machine → stacker
1.good plasticization
2.high output, long life
3.competitive price
4.CE certification
Model | PS65 | PS80 | PS90 | PS100 | PS120 | PS150 |
Main extruder | SJ65 | SJ80 | SJ90 | SJ100 | SJ120 | SJ150 |
Auxiliary extruder | SJ35 | SJ35 | SJ45 | SJ45 | SJ45 | SJ65 |
Main extruder power | 22Kw | 30Kw | 37Kw | 45Kw | 55Kw | 75Kw |
Average output (estimated) | 30Kg/h | 50kg/g | 60kg/h | 70kg/h | 90kg/h | 120kg/h |
Main extruder heating power | 14Kw | 18Kw | 22Kw | 26Kw | 30Kw | 40Kw |
Production speed | 0.5m/min-7m/min | |||||
Water tank | 6m | 8m | 10m | 10m | 12m | 14m |
Tractor power | 2.2Kw | 3Kw | 3Kw | 4Kw | 5.5Kw | 7.5Kw |
Cutter | Vertical cut | Specialized | ||||
Stacker | Length :3m | |||||
Hot stamping machine | 4 sets | 6sets | 6 sets | 8 sets | 10 sets | 12 sets |
Embossing machine | 2 sets | 2 sets | 2 sets | 2 sets | 2 sets | 2 sets |
Specifications
1、SJ series single screw extruder
Power:Inverter(ABB)
Heating power: Cast aluminum heating element
Screw& Barrel material:38CrMoAlA,Nitriding
Nitriding thickness:0.4-0.7mm,Hardness:HV720-940
2、Cooling tank
Tank length:10m,Adopt stainless steel
3、DY2D Haul-off unit
Power:3kW,Inverter(ABB 550)
4、Cutter
Power:1.5kW
Cutting method:up to down
5、Stacker
Length:3m, pneumatic
6、Electric control cabinet
Single flash point. PLC electric control. Equipped with one reflection sensor
Model | PS65 | PS80 | PS90 | PS100 | PS120 | PS150 |
Main extruder | SJ65 | SJ80 | SJ90 | SJ100 | SJ120 | SJ150 |
Auxiliary extruder | SJ35 | SJ35 | SJ45 | SJ45 | SJ45 | SJ65 |
Main extruder power | 22Kw | 30Kw | 37Kw | 45Kw | 55Kw | 75Kw |
Average output (estimated) | 30Kg/h | 50kg/g | 60kg/h | 70kg/h | 90kg/h | 120kg/h |
Main extruder heating power | 14Kw | 18Kw | 22Kw | 26Kw | 30Kw | 40Kw |
Production speed | 0.5m/min-7m/min | |||||
Water tank | 6m | 8m | 10m | 10m | 12m | 14m |
Tractor power | 2.2Kw | 3Kw | 3Kw | 4Kw | 5.5Kw | 7.5Kw |
Cutter | Vertical cut | Specialized | ||||
Stacker | Length :3m | |||||
Hot stamping machine | 4 sets | 6sets | 6 sets | 8 sets | 10 sets | 12 sets |
Embossing machine | 2 sets | 2 sets | 2 sets | 2 sets | 2 sets | 2 sets |