TYPE:

NAME:HDPE hollow winding pipe production line

HDPE hollow winding pipe Production line Introduction

The production line designed with advanced technology is mainly for producing large diameter hollow wall winding pipe. The Hollow Wall Winding Pipe has a unique shape structure.

So it has high ring stiffness and high impact strength, and has the characteristics of light quality, easy construction, easy installation, resistance to external pressure and so on. The life span of the pipe is more than 50 years. It is the replacement product of cement pipe, cast iron pipe and ceramic pipe. It has wide application prospect and market potential.

 

HDPE hollow winding pipe Production line Configuration

No. Item Qty.
1 Automatic Feeder 1set
2 single screw extruder (for rectangular pipe) 1set
3 single screw extruder (for melt welding material) 1set
4 extrusion die head for rectangular pipe 1set
5 die head for melting glue material
6 Vacuum Calibration Tank 1set
7 Spray Water Tank 1set
8 winding forming machine 1set
9 No-dust cutter 1set
10 stacker 1set

 

HDPE hollow winding pipe Production line Machine Parts

1.Large caliber spiral drainage Pipe Production Line is designed with advanced technology includes 1st single screw extruder for square shaped pipe, square shaped pipe extrusion die, vacuum calibration water tank, spray cooling water tank, 2nd single screw extruder for melting glue material, spiral forming unit, cutting unit and stack unit.

2.1st single screw extruder for square shaped pipe and 2nd single screw extruder for melting glue material: Extrusion theory for low energy consumption and low temperature plasticization compliant with material characteristic (heavier molecular weight), Unique screw design of distance-changing and separation of solid material and melting material, Unique design of loading system ensures large increasing of extrusion capacity. Special design of high mix-melting ensures thorough low temperature plasticization.

3. Spiral forming unit: Adopts advanced multi-axes transmission box with feature of high transmission force and stable running performance. Unique design of composite die-head, rotational molding after combined feed, and two sets of extruders to extrude PE for winding pipe. High-quality winding pipe is produced by adopting the unique winding process for pipe forming. The glue extruder can be moved in up and down, left and right direction. PLC computer control system with touch screen interface can realize automatic and reliable operation

4. Cutting part: Saw cutting with desired length. OMRON or MITSUBISHI PLC computer control system with touch screen interface can realize automatic and reliable operation.

5. PLC computer control system with touch screen: With super high speed and large storage capacity, Multi control points: Forming pipe extrusion, melting PE adhesive extrusion, winding and cutting process auto-tail controlled synchronously, separately controlling two extruders and winding unit in tandem with two touch screens.

HDPE hollow winding pipe Production line Flow Chart

vacuum feeding machine → hopper dryer → single screw extruder (for square pipe)

→ mould → vacuum tank → cooling tank→ single screw extruder (for glue)

→ spiral winding machine→ cutting machine→ stacker

 

HDPE hollow winding pipe Production line Features

1.The products have the characteristics of non-toxic, tasteless, corrosion resistant, anti-aging, good tolerance (-70 ℃ to 80 ℃), and can be used in underground and surface areas.

2.The first extruder produce rectangular pipe into winding forming machine, the second extruder produce plastic bar, then the plastic bar is pressed on the rectangular pipe and winding pipe comes out. Outside and inside of winding pipe is smooth and neat.

3.It adopts spiral die head and two extruder charging, realizing spiral rotational forming.

4.The advanced PLC computer control system makes it easy to operate.

5.According to different conditions of use, the production line can produce four kinds of winding pipe products with stiffness grade, up to 16knr / m2.

6.High efficiency single screw extruder (using granule material) and energy-saving twin-screw extruder (using powder or granule) material for choice.

7.Changing some parts can also produce metal-square-profile reinforced spiral pipe.

8.A complete range of specification, pipe range: ID200mm – ID3000mm.

HDPE hollow winding pipe Production line Parameters

Model Pipe range

(mm)

Extruder Installed power (kw) Max capacity
(kg/h)
Overall dimension
(L×W×H)
Model L/D Power(kw)
KPM800 200-800 SJ65×33
SJ50×33
33/1
33/1
37
22
110 100 23.5m×10m×3.2m
KPM 1200 300-1200 SJ80×33
SJ65×30
33/1
33/1
75
37
180 170 24m×10×3.5m
KPM 1600 800-1600 SJ100×33
SJ65×33
33/1
33/1
110
37
220 320 24.5m×11m×5m
KPM 2200 1200-2200 SJ100×33
SJ65×33
33/1
33/1
110
37
220 320 32m×16m×6m
KPM 2600 1400-2600  SJ120×33
SJ80×33
  33/1
33/1
 132
75
280 500  39m×16.5m×6.5m
KPM 3000 1800-3000 SJ120×33
SJ80×33
33/1
33/1
132
75
300 500 42m×17m×7m

HDPE hollow winding pipe Production line Application:

High density polyethylene (HDPE) Hollow-wall Winding Pipe is widely used for water drainage and sewage in many fields, such as municipal construction, residential districts, highways and bridges and so on.

 

Parameters

Model Pipe range

(mm)

Extruder Installed power (kw) Max capacity
(kg/h)
Overall dimension
(L×W×H)
Model L/D Power(kw)
KPM800 200-800 SJ65×33
SJ50×33
33/1
33/1
37
22
110 100 23.5m×10m×3.2m
KPM 1200 300-1200 SJ80×33
SJ65×30
33/1
33/1
75
37
180 170 24m×10×3.5m
KPM 1600 800-1600 SJ100×33
SJ65×33
33/1
33/1
110
37
220 320 24.5m×11m×5m
KPM 2200 1200-2200 SJ100×33
SJ65×33
33/1
33/1
110
37
220 320 32m×16m×6m
KPM 2600 1400-2600  SJ120×33
SJ80×33
  33/1
33/1
 132
75
280 500  39m×16.5m×6.5m
KPM 3000 1800-3000 SJ120×33
SJ80×33
33/1
33/1
132
75
300 500 42m×17m×7m

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